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(2393)
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2006 Street Glide [FLHX] & [FLHXI]
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19/09/2005
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Certain motorcycles were built with mirrors that were improperly located on the inner fairing.
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In this condition, it is not possible to adjust the mirrors properly, thereby not allowing the rider to have the appropriate rearward field of vision, increasing the risk of a crash.
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At the option of the owner, the dealer will (1) Replace the inner fairing with a new inner that has the mirror mounting holes properly positioned; (2) Drill another hole and have the mirrors repositioned. This method will cause the original hole to be exposed outside of the mirror base, which is cosmetically undesirable. The exposed hole would be covered with a decal; or (3) Drill another hole and have the mirrors repositioned, then, at a later date, have the mirrors replaced with new mirrors that have a larger base which will cover the original mounting hole. This recall is expected to begin during October 2005. Owners should contact Harley-Davidson
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(460)
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2006 Screamin' Eagle® Ultra Classic® Electra Glide® [FLHTCUSE]
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19/09/2005
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Certain motorcycles may have front brake lines which could lead due to a manufacturing defect.
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Should this component fail when in use on the motorcycle, all functionality of the front brake system would be lost without warning, increasing the risk of a crash.
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Dealers will inspect the front brake line and replace if the braze is not visible. The recall is expected to begin during October 2005. Owners should contact Harley-Davidson
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10498
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All 2006 Dyna models
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22/11/2005
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On certain motorcycles, the transmission may go into a false neutral position even though the neutral indicator light is illuminated.
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The motorcycle could drop into gear unexpectedly and create the risk of a crash and injuries.
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Dealers will replace the shifter cam (drum), the detent arm, and the neutral switch with newly designed components. The recall is expected to begin during December 2005. Owner should contact Harley-Davidson
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364
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All 2005 Models except injection
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21/01/2004
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Certain fuel shut-off valves used as replacement equipment, P/NOs 61338-02, 62169-02a, 61338-94d, and 62169-95c for use on certain 2005 carbureted Sportsters, Dyna, Softail, and Touring model motorcycles. These valves may have been produced with the functionality of the 'ON' position and the 'RESERVE' position of the valve may have been reversed.
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If the bike were operating with the valve in the 'ON' position, the bike could run out of fuel, the expected fuel reserve will not be available. Thiscould lead to the driver running out of gas without warning, increasing the risk of a crash.
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Dealers will inspect the fuel valve and replace it, if necessary. The recall is expected to begin during January 2005. Owners should contact Harley-Davidson. If you have had or installed a replacement fuel shut-off valve in your motorcycle, please take your vehicle to your dealer to have the valve inspected for proper operation as soon as possible.
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9501
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All 2005 Dyna Models except injection
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21/12/2004
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Certain motorcycles may have been produced with defective fuel shut-off valves. The functionality of the 'ON' position and the 'RESERVE' position of the valve may have been reversed.
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If the bike were operating with the valve in the 'ON' position, the bike could run out of fuel, the expected fuel reserve will not be available. Thiscould lead to the driver running out of gas without warning, increasing the risk of a crash.
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Dealers will inspect the fuel valve and replace it, if necessary. The recall is expected to begin during January 2005. Owners should contact Harley-Davidson
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2828
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All 2005 Dyna models
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21/09/2004
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On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
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These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
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Dealers will test each canister for blockage, then replace as necessary. The recall is expected to begin on October 11, 2004. Owners should contact Harley-Davidson
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460
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2005 [FLHTCSE2] Screamin' Eagle® Electra Glide® 2
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19/09/2005
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Certain motorcycles may have front brake lines which could lead due to a manufacturing defect.
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Should this component fail when in use on the motorcycle, all functionality of the front brake system would be lost without warning, increasing the risk of a crash.
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Dealers will inspect the front brake line and replace if the braze is not visible. The recall is expected to begin during October 2005. Owners should contact Harley-Davidson
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110,000
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2005 Heritage Softail® Classic [FLSTC] [FLSTCI] [FLSTF] [FLSTFI] [FLSTN] [FLSTNI]
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13/04/2005
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Certain motorcycles fail to comply with the requirements of Part 567, 'Certification.' The VIN/Certification label contains incorrect tire size and inflation pressures for the front wheel. The label states the tire size is MT90B21 and the inflation pressure as 30 PSI, whereas the correct tire size is MT90B16, and the correct inflation pressure is 36 PSI.
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The Certification label is incorrect giving improper information.
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Harley-Davidson will mail instructions along with corrected federal Certification label. If an owner so desires, a dealer can install the label for them. The recall is expected to begin on April 28, 2005. Owners should contact Harley-Davidson
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464
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2005 Dyna Super Glide® [FXD] [FXDI][FXDC][FXDCI][FXDXI]
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22/11/2004
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Certain Harley-Davidson aftermarket voltage regulator covers, P/N 74593-04 that can be installed on 2004 and 2005 FXD, FXDX, FXDI, FXDXI Dyna Glide motorcycles, or 2005 FXDC and FXDCI Dyna Glide model motorcycles. The cover may contact the front fender under certain circumstances.
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Contact may allow the cover and the fender to lock together, thereby limiting suspension travel and steering, possibly resulting in a vehicle crash.
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Harley-Davidson will notify its customers and repair the motorcycles by removing the accessory cover free of charge. The recall is expected to begin during December 2004. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley Davidson
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9501
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2005 Softail
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21/12/2004
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Certain motorcycles may have been produced with defective fuel shut-off valves. The functionality of the 'ON' position and the 'RESERVE' position of the valve may have been reversed.
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If the bike were operating with the valve in the 'ON' position, the bike could run out of fuel, the expected fuel reserve will not be available. Thiscould lead to the driver running out of gas without warning, increasing the risk of a crash.
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Dealers will inspect the fuel valve and replace it, if necessary. The recall is expected to begin during January 2005. Owners should contact Harley-Davidson
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2828
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2005 Softail
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21/09/2004
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On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
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These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
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Dealers will test each canister for blockage, then replace as necessary. The recall is expected to begin on October 11, 2004. Owners should contact Harley-Davidson
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364
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2005 All Harley models
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21/01/2004
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Certain fuel shut-off valves used as replacement equipment, P/NOs 61338-02, 62169-02a, 61338-94d, and 62169-95c for use on certain 2005 carbureted Sportsters, Dyna, Softail, and Touring model motorcycles. These valves may have been produced with the functionality of the 'ON' position and the 'RESERVE' position of the valve may have been reversed.
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If the bike were operating with the valve in the 'ON' position, the bike could run out of fuel, the expected fuel reserve will not be available. Thiscould lead to the driver running out of gas without warning, increasing the risk of a crash.
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Dealers will inspect the fuel valve and replace it, if necessary. The recall is expected to begin during January 2005. Owners should contact Harley-Davidson. If you have had or installed a replacement fuel shut-off valve in your motorcycle, please take your vehicle to your dealer to have the valve inspected for proper operation as soon as possible.
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9501
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2005 All Harley models
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21/12/2004
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Certain motorcycles may have been produced with defective fuel shut-off valves. The functionality of the 'ON' position and the 'RESERVE' position of the valve may have been reversed.
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If the bike were operating with the valve in the 'ON' position, the bike could run out of fuel, the expected fuel reserve will not be available. Thiscould lead to the driver running out of gas without warning, increasing the risk of a crash.
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Dealers will inspect the fuel valve and replace it, if necessary. The recall is expected to begin during January 2005. Owners should contact Harley-Davidson
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2828
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2005 V-Rod & all other Harley models
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21/09/2004
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On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
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These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
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Dealers will test each canister for blockage, then replace as necessary. The recall is expected to begin on October 11, 2004. Owners should contact Harley-Davidson
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31070
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2003 Road King Dyna,Sportster & all other Harley models
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30/04/2004
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On certain Dyna, XL, and touring motorcycles, the tail light bulb can fall out of the socket.
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The tail light and the brake light become inoperative, which could lead to a crash.
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Dealers will replace the bulbs. Owner notification began on June 3, 2004. Owners should contact Harley-Davidson
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11952
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2002 Sportster 1200 Custom
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21/02/2003
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On certain motorcycles, the mirror stem could fracture allowing the mirror to fall.
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This condition can occur without warning and present an unreasonable risk of crash, injury, or death.
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Dealers will replace the mirrors. Owner notification began April 17, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley-Davidson
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28949
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All FLHR models
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20/12/2001
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On certain motorcycles, the clips that retain the wiring for the front fender tip light can become detached from the fender, causing the wires to fray and short.
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This could cause the lighting system fuse to blow, leaving the vehicle without an operational front fender tip light, headlight, taillight, running lights, and passing lamps (if equipped).
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Dealers will replace the fender tip light wiring harness retention clips, and inspect and replace, if necessary, any damaged wiring harnesses. Owner notification began January 9, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley-Davidson
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1762
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2002 Dyna Wide Glide [FXDWG]
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14/01/2003
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On certain motorcycles, the rear brake line assemblies could fracture internally.
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This condition could allow the line to leak brake fluid, which could cause loss of the rear brake function, possibly without warning, increasing the risk of a crash.
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Dealers will replace the rear brake line. Owner notification began on February 17, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley-Davidson
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25711
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2001 Dyna Glide
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14/09/2001
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Vehicle description: Motorcycles. These motorcycles were built with a fuel hose that could come off the carburetor.
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Should this occur, fuel could spill and burn in the present of an ignition source, potentially resulting in a fire.
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Dealers will inspect the motorcycle to insure that the fuel hose is installed correctly on the carburetor. If the fuel hose is installed incorrectly, the dealer will correct this condition. Owner notification began October 10, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley-Davidson
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1009
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2001 Dyna Low Rider [FXDL]
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28/03/2001
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This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Vehicle description: 2001 model Dyna Low Rider (FXDL) motorcycles equipped with jiffy stand legs which may not fully lock in the down or forward position.
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This condition could allow the motorcycle to fall over possibly causing injury to the driver or a pedestrian.
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Dealer will install a revised jiffy stand leg free of charge. Harley-Davidson has decided to conduct a product program to install a revised jiffy stand leg. Owners can contact Harley-Davidson
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28949
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All Roadking & Electro Glide models
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20/12/2001
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On certain motorcycles, the clips that retain the wiring for the front fender tip light can become detached from the fender, causing the wires to fray and short.
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This could cause the lighting system fuse to blow, leaving the vehicle without an operational front fender tip light, headlight, taillight, running lights, and passing lamps (if equipped).
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Dealers will replace the fender tip light wiring harness retention clips, and inspect and replace, if necessary, any damaged wiring harnesses. Owner notification began January 9, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley-Davidson
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81496
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2001 Road Glide [FLTRI] [FLTR]
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17/04/2004
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On certain touring and police model motorcycles, the 40 amp main circuit breaker can "open" for reasons other than which it was designed, causing an unexpected interruption of all electrical power to the motorcycle.
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This condition could cause the motorcycle to stall, which could result in a crash.
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Dealers will replace the circuit breaker. Owner notification began April 23, 2004. Owners should contact Harley-Davidson
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9890
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2000 Sportster 1200 [XLH]
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22/10/1999
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Vehicle Description: Motorcycles. The handle bars on these motorcycles can break.
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This condition could cause the driver to lose control of the motorcycle, increasing the risk of a crash.
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Dealers will replace these handle bars. Harley-Davidson recall no. 0100. Owner notification began November 17, 1999. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley-Davidson
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