MSN Home  |  My MSN  |  Hotmail
Sign in to Windows Live ID Web Search:   
go to MSNGroups 
Groups Home  |  My Groups  |  Language  |  Help  
 
Galeforce ZephyrsGaleforceZephyrs@groups.msn.com 
  
What's New
  Join Now
  www.galeforcezephyrs.com  
  Home page  
  FAQ/Part Suppliers  
  FAQ/ Part Suppliers Part 2  
  Documents  
  Galeforce Members. Add youself and your cars to the list  
  Posting photos in messages.  
  Messages  
  Your Cars Story!  
  How the other guys do it.  
  My Mklll V8 part 1  
  The French Connection  
  Ulf's write up on his cars  
  Click here  
  How I Replaced My MKll Zed Car’s Sill by Wayne Eade  
  Roberts Capri suspension into Mkll  
  Column change into V8 Mkll Consul  
  Modification of Mk2 steering wheel to different column  
  V8 swap into Mklll  
  55 Mkl Toyota overdrive swap  
  Another way to get Disc brakes on your MKll  
  Twin master brakes (Mklll)  
  Twin sway bar mounts  
  Rebuilding Draglinks  
  Strengthening strut towers  
  Lever shock fix  
  Lowering your car  
  Chassis braces  
  Gear box cross member mount fix  
  Rear sway bar  
  Panhard Bar  
  Safety  
  Pictures  
  Members cars photos No.1  
  Members car photos No.2  
  Performance parts non V8  
  John' Overdrive pics  
  Mkll Drivetrain Side View.  
  Alans MK2 zephyr  
  Owen's MkIII  
  Ulf´s cars  
  Peter Harris's photo collection  
  Alans Zephyrs  
  Steves car photos  
  Marlene and Duncans photos  
  Kustom Tony's cars  
  2007 NZ Zephyr Convention photos  
  From Blue To Black  
  custom zephyr  
  Rusted Tin  
  Non Zephyrs/other hobbies!  
  Sketch pad: NO PHOTOS  
  Galeforce Kids  
  Raymond Mays kitted engines  
  Road tests for our cars.  
  Mkl Consul road test  
  Mkl Convertible road test  
  Road test for MKll Consul  
  MKll Zodiac road test.  
  Road test for MKlll Zephyr 4 Auto  
  Mklll Zephyr 6 Estate road test  
  Mk lV Executive road test part 1  
  MklV Executive road test part 2  
  Road test for MklV V4 Zephyr  
  Book reviews  
  Links  
  Links page part 2  
  
  
  Tools  
 

BROKEN STEERING BOX MOUNTS (Mklll)

By Karl Schluter -Low Zep

This is a common fault with Mklll’s and even low mileage standard cars can suffer this problem which is exaggerated with wide tyres etc. The police MKlll’s in the UK, also had a similar fix for this. I have noticed on other MLlll steering box's, the lowest mounting lug is bad for trapping salt etc and corrodes from the inside out,weakening this tab. Do check this while undertaking this job.

 

 

 

 

   

The mount close to (A1) in the picture is prone to breaking for a number of reasons on these cars. My fix is first to get the tab alloy welded back on. Then have a band 50mm wide and at least 8 mm steel thick bent up to strap over the lower mounts (B). Bend it so under final tightening the bracket is pulled tight onto the steering box mounts (that is with the bracket sitting over the lower box mount, there should be a 3 mm gap between the underneath of the strap and the steering box tab on one side, that is taken up by the final tightening of the strap) this should end up looking like (F1). The strap that covers the lower mounts of the box, I recommend as the easiest of the two designs to make and install with the steering box still mounted in the car. The (F2) 3 point bracket is an improved version that is easiest made up with the steering box out of the car as it is a bit trickier. However, it is worth spending the extra time. A press etc at a small engineering firm and a piece of 2.0-2.5inch pipe to form the brace over, will make the job easier. (A2) shows this 3 point brace in position.

Then a plate should be made (8mm thick (C) )that is placed underneath  the mudguard that covers the mounting points of the box as fitted in picture (D). Be sure to remove any underseal before placing the reinforcing plate (C) into position.

 

You will need to use longer grade 8 bolts and nyloc nuts for the final tightening and remember that these nuts should only be used once.

 

(Thanks Ulf in Sweden for the photo)

 

Disclaimer: The advice and guidelines given are given in good faith and the owners and managers of this site can take no responsibility for injuries sustained while carrying out the described tasks and procedures or any consequences arising.

Notice: Microsoft has no responsibility for the content featured in this group. Click here for more info.
  Try MSN Internet Software for FREE!
    MSN Home  |  My MSN  |  Hotmail  |  Search
Feedback  |  Help  
  ©2005 Microsoft Corporation. All rights reserved.  Legal  Advertise  MSN Privacy